Robot production drives the development of mechanical hardware industry in many fields

As a typical representative of advanced manufacturing technology, robot technology is an important modern manufacturing automation equipment integrating mechanical, electronic, control, computer, sensor, artificial intelligence and other multi-disciplinary advanced technologies. With high flexibility and adaptability, it meets the modern production mode - small batch, multi-variety and short product life cycle and fast replacement, which can change the traditional production mode, improve product quality and production efficiency, and achieve civilized production and Flexible production. It can be said that the emergence and application of robots is the inevitable development of science and technology and the evolution of production tools. Recently, Luo Baihui, secretary general of the International Association of Mould & Hardware Plastics Industry Suppliers, said in an interview that industrial robots have been widely used in automobiles and parts, motorcycles, construction machinery, machine tool molds, low-voltage electrical appliances, tobacco, chemicals, military and other fields. . The demand for the robot market in the future is also expanding, and robotic intelligent equipment will continue to emerge, and the application of robots will tend to be more flexible. Robot production drives the development of mechanical hardware industry (1) Advanced industrial robots integrate advanced manufacturing technologies such as precision, flexibility, intelligence, software application development, etc., through the detection, control, optimization, scheduling, management and decision-making of the process. Achieving increased production, improving quality, reducing costs, reducing resource consumption and environmental pollution is the highest level of industrial automation. (2) Technology upgrade Industrial robots and automation equipments have the technical characteristics of fine manufacturing, fine processing and flexible production. It is a new generation of production tools that extend the physical strength and intelligence of human beings after power machinery and computers. An important means of digitization, automation, networking and intelligence. (3) Wide range of applications Industrial robots and automation equipment are the key equipment in the production process. They can be used in manufacturing, installation, testing, logistics and other production processes, and are widely used in automobile and auto parts, engineering machinery, rail transit, Low-voltage electrical appliances, electric power, IC equipment, military, tobacco, finance, medicine, metallurgy, printing and publishing, and many other industries, the application field is very extensive. (4) Technically integrated industrial robots and automated complete sets of technologies, which integrate and integrate multiple disciplines, covering a variety of technical fields, including industrial robot control technology, robot dynamics and simulation, robot construction finite element analysis, laser processing technology, Advanced manufacturing technologies such as modular programming, intelligent measurement, modeling and processing integration, factory automation and fine logistics, and comprehensive technology. This has improved the degree of automation of labor-intensive industrial chains in the hardware industry to a certain extent, and the production of robots has also driven the development of the mechanical hardware industry. Production of energy-saving automation solutions In the future, the plant will achieve maximum results with minimal energy and material consumption, and demand will focus on production technology that is twice the result with half the effort. Luo Baihui, secretary general of the International Association of Mould & Hardware Plastics Industry Suppliers, said that it is very possible to achieve energy savings of 20-30% in the future. In addition to efficient handling techniques and lightweight construction of fast moving parts, such as robotic arms and robotic tools, control technology also has enormous potential for energy savings. Previously, robots did not have a standby mode, and now the new automation concept provides such an operation, saving a lot of energy. The average service life of some components has increased, which also helps to reduce costs. In addition, strategies will be adopted to program robots in an energy-efficient manner, avoiding unnecessary rapid acceleration, using braking energy, and simulating energy requirements. In this way, the energy consumption can be systematically measured at many points, and the complex data of the device can be adjusted to further reduce the consumption. The robotics and automation industries are not only energy efficient, but they also contribute to the rapid development of green technologies. By optimizing the production process, new technologies can be used on a large scale in a beneficial manner. In order to make renewable energy and environmental technologies more competitive, this is a must. Automated optoelectronic production has begun to use robots, assembly and handling technology, and machine vision to achieve the same price of solar power. Another current work is to optimize battery production. In order to make breakthroughs in optoelectronics, a large number of high-performance batteries are required, which rely on smart automation solutions. Robotics, assembly and handling technology, and machine vision enable the production of ultra-light body panels for use in economical vehicles supported by reinforcing fiber blends. Industrial robots are widely used in many fields. 1. More than 50% of industrial robots are used in the automotive field. The main application fields of industrial robots include complex operations such as arc welding, spot welding, assembly, handling, painting, inspection, palletizing, grinding and polishing, and laser processing. According to Luo Baihui, secretary general of the International Association of Moulds and Hardware and Plastics Industry Suppliers, the four major processes of automobile production and the production of key automotive parts require the participation of industrial robots. In the production of automobile body, there are a large number of applications such as die casting, welding, testing, etc. These are currently completed by industrial robots, especially welding lines. There is a large number of industrial robots in one welding line, and the degree of automation is quite high. In the production of automotive interior parts, the skin weakening robot, the foaming robot, and the final product cutting robot are required. Due to the heavy workload and high risk, the painting of the automobile body is usually replaced by an industrial robot. Therefore, to complete the manufacture of a car, there are quite a lot of robots required, and industrial robots have become the key intelligent devices in automobile production. 60% of domestic industrial robots are used in automobile production. Industrial robots used in the automotive industry worldwide have reached 37% of total consumption, and industrial robots for automotive parts account for about 24%. As the demand for automobiles continues to grow, it will bring new vitality to the development of the industrial robot industry. 2, welding robots in the automotive industry plays an irreplaceable role in the welding robot is developed on the basis of industrial robots on advanced welding equipment, it is engaged in welding (including cutting and spraying) of industrial robots, mainly used in industrial automation, It is widely used in the manufacture of automobiles and parts, motorcycles, construction machinery and other industries. New series of new welding robots such as 6KG, 50KG, 100KG, 120KG, 200KG, 250KG independently developed by Xinsong Company have broken the load-to-weight ratio of large load in technology, ensuring high rigidity, high precision, low cost and improved robot Value for money. The new welding robot controller realizes coordinated control of multiple robots and positioners, supports bus technology, enhances system expansion capability, and improves control system reliability. Up to now, the "new 6KG arc welding robot" system independently developed by Xinsong has been widely used in automotive parts arc welding systems. The “New 165 Spot Welding Robot” system has shown good performance and the welding spot precision has reached the international advanced level. The company's series of welding industrial robot systems are widely used in vehicle manufacturing enterprises such as FAW, SAIC, Shenyang Zhongshun, Jinbei, Chongqing Changan, Hunan Changfeng, etc. The application functions cover the stamping, welding, painting and final assembly of automobile production. Production Process. Among them, arc welding and spot welding are the most widely used, which makes the production more flexible, and the welding quality is also guaranteed, which improves the mass production and automation of automobile production. 3. Mobile robots (AGV) are loading the real benefits into the automobile manufacturing industry. In recent years, with the development of industrial information technology, the emerging robot industry has delivered high-tech products to the traditional automobile industry - the automatic guided vehicle AGV (also known as mobile robot) ) - With the transformation and upgrading of China's equipment manufacturing industry came into being. Adapting to the development trend of flexible, agile, intelligent and informational modern automobile manufacturing technology, the domestic automobile manufacturing industry has introduced AGV technology in automobile production, which has realized the production organization, information management and logistics technology of automobile assembly. Great progress. The all-round AGV system independently developed by Xinsong Company adopts a variety of precise navigation technologies to ensure the fast operation and precise positioning of the AGV, and realizes all-round free walking and automatic safety avoidance in the working area. The product has been widely used in the automotive industry, enabling automated and flexible assembly of components such as engines, rear axles, gearboxes, automatic distribution of its components, and dynamic assembly of engine assemblies and rear axle assemblies and bodywork. . The new company's AGV product features continuous introduction of the latest control concepts, wireless communication and multimedia technology to improve system and increase its functionality. Taking AGV navigation technology as an example, in addition to conventional magnetic navigation, the target tracking technology can solve the dynamic assembly problem, and the advanced control method based on the odometer and the vehicle body dynamic model combined with magnetic navigation can more flexibly plan the operation. Route, reduce the footprint. The AGV is divided into two types: assembly type and handling type: assembly type AGV series products are mainly used in automotive assembly flexible production lines, which realize dynamic and automatic assembly of components such as engine, rear axle and fuel tank, which greatly improves production. effectiveness. In the large automobile groups such as General Motors, Dongfeng Motor, FAW, and SAIC, the AGV series products developed by our company have been used to achieve the first outstanding market share in this field. It has almost 99% of the domestic automobile assembly manufacturing market, and its products have been successfully exported to Italy, Mexico, India, Russia, Canada and other countries. It has entered the international automotive assembly market and gained a good reputation in the international market. Brand awareness. The handling type AGV system mainly meets the timely supply of materials in the case of mixed flow production of the car. The material distribution AGV system is an automated logistics system specially designed for automobile production and assembly lines. It implements a material call request by installing a number of buttons beside the station, and feeds material call requests on the production line through the information display board set up on the shop floor and material storage area. The upper system of the distribution AGV system records and analyzes the time, location and response to the material request for each material request in real time. The wide application of AGV in the automotive industry has brought about a new revolution in the domestic automobile production model. As the leader in the AGV field, Xinsong can tailor the AGV system according to different needs. It is committed to providing customers with more reliable and more advanced solutions to meet the specific needs of different manufacturers and to promote the individualization of the AGV product market. Diversified development, constantly putting the real benefits into the enterprise. 4. Automated assembly inspection robot technology to enhance the competitiveness of auto parts Robots and their automation complete sets of equipment have become the high-tech application areas that are highly valued at home and abroad. It refers to a large-scale automated production line with robots as the core and information technology and network technology as the medium to connect all the devices together. It is an important means to develop advanced manufacturing technology to realize the digitization, networking and intelligence of production lines. Xinsong Company uses modern control theory, integration technology and information technology to realize full automation of assembly, inspection, control, clamping, positioning, gluing and screwing of production processes. It can provide automatic assembly testing production lines for automobile door locks, automobile engines, automobile exhaust gas purifiers, automobile airbags, and automobile stamping production lines for automobile manufacturers. Especially in the automotive stamping parts automatic stamping, automotive engine assembly testing and special equipment, automotive parts assembly testing and special equipment, power manipulators, logistics and other aspects have special advantages. Xinsong Company uses a number of new technologies, assembly operations completed by circulating flow operation, and various forms of conveyors and methods to greatly improve the speed and efficiency of the production line. It has opened up new application areas and development space for promoting industrial automation technology and promoting the advancement of the automotive industry. Provide economical and applicable automation solutions for the practical application of the enterprise. The modern automobile manufacturing industry is constantly developing in the direction of “just-in-time” and “lean production”, which puts higher demands on the ability of equipment to respond quickly, flexibly, integrate and multi-tasking. Based on customers, constantly innovating technology and providing customers with high quality and diversified products and services is the core competitiveness of Xinsong Robot. As a leading robot brand in the industry, Xinsong will continue to strengthen its leading position in the automotive manufacturing field. With its technical and product performance advantages, it will continue to explore new markets and develop new fields to fully assist the automotive manufacturing equipment. 5. Developments in the fields of robotics, assembly and handling technology and machine vision In 2010, the turnover of robot manufacturers totaled 2 billion euros, a year-on-year increase of 24%. The 2011 turnover is expected to grow by at least 10% to reach 2.2 billion euros. In addition to the automotive industry, in 2010, in the German market, the food industry significantly increased the use of robots. Robot manufacturers believe that the investment potential of robots is huge in the pharmaceutical and cosmetic industries and the plastics industry. In 2010, the number of robots shipped to Asia, especially China, surged to a record high. In particular, the electronics industry and the automotive industry are in great demand for new equipment. Although the sales of robots in Europe and the United States have increased significantly compared to 2009, they have not reached the 2008 level. The International Robotics Federation (IFR) recently announced that it supplied 115,000 industrial robots in 2010. This means that the global sales of industrial robots almost doubled compared to the 2009 recession. The International Robot Federation expects the development of the robotics industry to be promising – especially in China and other Asian growth regions. In 2011, sales of robots are expected to increase by 10-15%, which means that sales of 130,000 robots will reach a new high. Dr. Wenzel said: "Because of the earthquake disaster in Japan, the supply chain of the robot industry may also be affected, resulting in extended parts delivery. However, the impact on the robot delivery period needs to be continued." 2010, assembly and handling technology The turnover of the sector increased by 17% to 4.3 billion euros. After the number of orders and turnover plummeted in 2009, component manufacturers achieved a substantial increase for the first time. In 2010, the turnover of the entire system increased moderately, but the number of orders has increased by two-thirds. However, the final turnover will not be realized by 2011 or 2012. Based on this and continued strong demand, it is expected that the turnover in 2011 will increase by at least 24% to 5.3 billion euros. Therefore, the industry will be close to the highest level in history in 2008. In 2010, exports of assembly and handling technology increased by 29%. In particular, sales in China, Central and Eastern Europe, and France have grown significantly, as expected in 2011. Manufacturers of assembly and handling technologies believe they are well prepared for the following reasons: New electronic devices and shorter electronic consumer products model manufacturing cycles have greatly increased the production of electronics and semiconductors ; International scale division of labor has reduced the profitability of consumer goods. Therefore, intelligent automation technology should be used to make up for it; consumers' requirements for materials, miniaturization, touch and versatility will continue to increase; safety and traceability requirements will be more stringent. In 2010, the turnover of industrial machine vision increased by 32% to 1.3 billion euros, a record high. Germany's turnover has increased by 23%, and the industry has almost reached its highest level in 2008. In other countries, especially in Asia, which has a strong performance in China, turnover has reached new heights. In 2011, the sampling company speculated that the turnover will increase by 11% to 1.4 billion euros, another record high. Currently, various industries require a large number of machine vision solutions to complete quality control tasks. In addition, German camera manufacturers have created a turnover growth rate of more than 61%. The share in the automotive industry accounts for about 25%, although it is lower than the average of the robotics and automation industries, but it still contributes a lot, with a growth rate close to 70%. Similarly, the pharmaceutical and cosmetic industries and the printing industry have invested heavily in machine vision products. In 2011, 9500 sets of new industrial robots in China were promoted with the continuous development of emerging fields, which promoted the increase of robot equipment. By 2011, it will reach an annual output of 134,100 units. Whether it is a service robot or an industrial robot, the contribution to our economy is conceivable. With the expansion of China's construction industry, mining industry, railways and public construction, hydraulic engineering construction and construction machinery, construction machinery and other manufacturing industries, and the upgrading of technology will also promote the industrial robot industry. The structural parts of construction machinery are mostly welded parts, which can improve welding quality and efficiency through industrial robot welding to meet the needs of the market. It is expected that China's industrial robots will maintain a steady growth momentum in the next few years. It is estimated that China will install 9,500 new types of industrial robots in 2011, and the market holding capacity will reach 48,600 units. In 2011, the German robot manufacturing turnover will increase by 18% . Dr. Michael Wenzel, Managing Director of the German REIS Robotics Group and Chairman of the German Machinery and Equipment Manufacturers Association (VDMA) Robotics and Automation Association, held a press conference in Frankfurt. “The industry is growing well. We expect 2011 revenue to increase by 18% to 8.9 billion euros, which is very close to the historical peak of 9.3 billion euros in 2008.” In 2011, manufacturers in the robotics and automation industry Not only in its main markets (China, Korea and ASEAN), but also in the German market has shown great potential for development. There are still potential needs in North America and Central and Eastern European countries with low automation penetration rates. Dr. Wenzel said: "The automotive industry will further invest in new technologies and use high-tech materials. This requires a lot of production equipment, or upgrade existing equipment." 2010 turnover increased 21% to 7.5 billion euros 2010 In the first year after the global economic crisis, the turnover of robotics and automation technology manufacturers, including industrial image processing, assembly and handling technology and robotics, increased by 21% to 7.5 billion euros. Dr. Wenzel said: "Therefore, turnover is close to the level of 2006, and has reached the level of 2002 after 2009." In 2010, exports were the key to rapid economic recovery: overseas turnover increased by 31%. At present, in all three major industrial sectors, China has surpassed North America and Central and Eastern European countries to become the largest export market. In addition, the domestic market has developed rapidly with a 12% increase in turnover. Wenzel said: "The automotive industry has promoted the rapid development of the robotics and automation industries. As the crisis gradually fades, the automotive industry has begun to make important investments in production sites at home and abroad. The automotive industry accounts for 60% of the market and becomes the robotics and automation industry. The biggest consumer."

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