SolidWorks application in mold design (3)
After the separation line is established, the designer can use the machining separation command to split the mold into two solid parts. The next step is to build the core and cavity of the mold around the surface defined by the designer during the separation process. The designer can then use these solid sections to build the component assembly associated with the original multi-body component design. The SolidWorks software provides a side core function that automatically designs all of the side core and tappet geometries required to get the finished part out of the mold.
20% to 90% of a common mold base component consists of purchased parts. With 3D ContentCentralSM, companies can save time and increase accuracy by acquiring 3D CAD models from well-known partner companies that offer a complete mold base and parts library. These components include locating pins, locating bushings, and gate bushings. Companies can browse product categories to view competing products, set up parts supplied by suppliers to meet their requirements, and drag and drop the product models they supply directly into the designer's design.
SolidWorks can produce production-level 2D files based on 3D models
The SolidWorks Design Library provides a platform for developing in-house standards, including part parts, assemblies, and assembly models that designers can drag and drop into new mold designs. The SolidWorks Toolbox is also part of Solid Works Office Gold Edition software, which provides the ability to use a variety of ANSI, ISO, DIN, and JIS standard components, including valves, bearings, retainers, and gears. Designers can drag and drop various types of bolts, nuts, and washers from the SolidWorks toolbox and insert them into their corresponding positions in the assembly. Smart part technology will automatically set their size and positioning based on how they are in contact with the assembly.
With the SolidWorks software, it is easy to complete production-level 2D drawings based on 3D models. Simply draw a line in Solid Works and the designer can open the total composition and automatically generate the required drawings.
Designers can add or change dimensions at any time, and the system will update immediately to accept the design changes made. Designers can first arrange the groups and components in 3D, quickly drawing an exploded view to describe how the mold will run, and then selecting the appropriate portion to set the 2D detail view angle. In addition, the designer can interpret these details by drawing a spherical annotation box on the bill of materials.
Moldmakers often need to ensure that their products can withstand high-intensity work cycles. Designers can use the COSMOSWorks?Designer software included in the SolidWorks Office Gold Edition to determine the tension and pressure, deformation damage, and misalignment of components in a running job, thereby avoiding problems in actual work. With this tool, designers can quickly discover the weaknesses of the original design. Generating new software prototypes is fast and inexpensive, which allows companies to solve quality problems; otherwise, these problems will likely be discovered during the detection phase and will not be discovered even after reaching the user's factory. By measuring the duty cycle that the part will indeed withstand, designers can reduce the cost and weight of the mold by using a smaller, lighter base.
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